How It Works

1
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Investigate

On a defect spike, the agent pulls together quality events, process parameters, material data, maintenance history, and your own process documents.

2
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Reason

It cross-references what changed: process deviations, equipment behavior, material lots, supplier or recipe changes.

3
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Recommend

Engineers get ranked probable causes, the evidence supporting each, and suggested next actions. Nothing happens without human review.

Loopr Inspect Intelligence
The problem
What Your Team Sees
When a defect rate crosses threshold, Loopr does not just raise an alarm. It ranks the probable causes against process data, maintenance records and supplier logs — and shows its work.
Every finding cites its source — process data, maintenance records, supplier logs, your uploaded SOPs and rule books.
Human-in-the-loop by default. The engineer validates before anything moves.
Illustrative example from a roofing shingle manufacturer.
Defect spike detected
Line 3 · Shift B · 14:20
Defect mode
Missing granules
4.0%
from 2.0%
Threshold 3.0%
Ranked causes
1
Supplier batch change
Most likely
New granule lot introduced 3 days prior; incoming moisture well above baseline. Similar event resolved in a prior investigation.
Supplier log · LOT-4471
Incoming QC
CAPA-2213
2
Coating temperature instability
Elevated variance versus setpoint over the same window.
Process data · PLC
3
Roll pressure drift
Minor deviation from setpoint, low correlation.
Maintenance record
Recommended actions
Quarantine affected batch
Retest granule lot
Adjust coating temperature
Notify procurement
Awaiting engineer review
Defect assessment

Works wherever process data explains defects

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Industry
Typical defects
Causal signals the agent checks
Building materials
Surface and coating defects
Material lot properties, coating temp, line speed
Automotive paint
Orange peel, runs, contamination
Spray pressure, viscosity, oven profile, humidity
Ceramics and tile
Orange peel, runs, contamination
Kiln temp curve, clay moisture, press pressure
Chemicals and coatings
Orange peel, runs, contamination
Reaction temp, mixing time, raw material purity
Pulp and paper
Orange peel, runs, contamination
Pulp consistency, machine speed, dryer profile
Same reasoning engine, deployed against your systems: vision inspection, SCADA, MES, ERP, CMMS, and your engineering documents.

Engineers Stay

In Control

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Evidence-backed.

Every recommendation shows the data behind it.

Advisory, never autonomous.

Humans review and approve all actions.

Built for manufacturing quality.

Not a general-purpose AI adapted after the fact.

Begin Your Quality Intelligence Journey

Explore how Loopr fits into your manufacturing environment or validate impact on a critical inspection in four weeks.